THE FORD IGNITION SYSTEM
For the 1922 Ford

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Does Coil Adjustment affect starting? Answer No. 58
Yes. When the vibrators are not properly adjusted more current is required to make and break the contact between the points, and, as a result, at cranking speeds you would not get a spark between the spark plug points. Do not allow the contact points to become "ragged," otherwise they are apt to stick and cause unnecessary difficulty in starting, and when running they are apt to produce an occasional "miss" in the engine.
What is the purpose of the Commutator?
The commutator (or timer) determines the instant at which the spark plugs must fire. It effects the "make and break" in the primary circuit. The grounded wire in the magneto allows the current to flow through the metal parts to the metal roller in the commutator. Therefore, when the commutator roller in revolving touches the four commutator contact points, to each of which is attached a wire connected with a coil unit, an electrical circuit is passed through the entire system of primary wires. This circuit is only momentary, however, as the roller passes over the contact point very rapidly and sets up the circuit in each unit as the roller touches the contact point connected with that unit. The commutator should be kept clean and well oiled at all times.

What about the Spark Plugs?
One is located at the top of each cylinder and can easily be taken out with the spark plug wrench included with every car, after the wire connection is removed. The high voltage current flows out of the secondary coils in the coil box and on reaching the contact points in each spark plug it is forced to jump a 32" gap, thereby forming a spark which ignites the gasoline charge in the cylinders.
The spark plugs should be kept clean (i. e., free from carbon) and should be re-placed if they persist in not working properly. There is nothing to be gained by experimenting with different makes of plugs. The make of plugs with which Ford engines are equipped when they leave the factory are best adapted to the requirements of our motor, notwithstanding the opinion of various garage men to the contrary. All wire connections to spark plugs, coil box and commutator should, of course, at all times be kept in perfect contact.

What are the indications of Ignition trouble?
The uneven sputter and bang of the exhaust means that one or more cylinders are exploding irregularly or not at all, and that the trouble should be promptly located and overcome. Misfiring, if allowed to continue, will in time injure the engine and the entire mechanism. If you would be known as a good driver you will be satisfied only with a soft, steady purr from the exhaust. If anything goes wrong, stop and fix it if possible —don't wait until you get home.

How can one tell which Cylinder is missing? Answer No. 62
This is done by manipulating the vibrators on the spark coils. Open the throttle until the engine is running at a good speed and then hold down the two outside vibrators, No. 1 and No. 4, with the fingers, so they cannot buzz. This cuts out the two corresponding cylinders, No. 1 and No. 4, leaving only No. 2 and No. 3 running. If they explode regularly it is obvious the trouble is in either No. 1 or No. 4. Relieve No. 4 and hold down No. 2 and No. 3 and also No. 1; if No. 4 cylinder explodes evenly it is evident the misfiring is in No. 1. In this manner all of the cylinders in turn can be tested until the trouble is located. Examine both the spark plug and the vibrator of the missing cylinder.

If the Coil and Plug are right— what?
The trouble is probably due to an improperly seated valve, worn commutator, or short circuit in the commutator wiring. Weakness in the valves may be easily determined by lifting the starting crank slowly the length of the stroke of each cylinder in turn, a strong or weak compression in any particular valve being easily detected. It sometimes happens that the cylinder head gasket (packing) becomes leaky — permitting the gas under compression to escape, a condition that can be detected by running a little lubricating oil around the edge of the gasket and noticing whether bubbles appear or not.
Does a worn Commutator ever cause misfiring? Answer No. 64
Yes. If misfiring occurs when running at high speed, inspect the commutator. The surface of the circle around which roller (see Cut No. 9) travels should be clean and smooth, so that the roller makes a perfect contact at all points. If the roller fails to make a good contact on any one of the four contact points, its corresponding cylinder will not fire. Clean these surfaces, if dirty. In case the fibre, con-tact points and roller of the commutator are badly worn the most satisfactory remedy is to replace them with new parts. The spring should be strong enough to make a firm contact between the roller points if they are worn or dirty.
Misfiring may also be caused by short circuited commutator wires.
How is the Commutator removed? Answer No. 65
Remove cotter pin from spark rod and detach latter from commutator. Loosen the cap screw which goes through breather pipe on top of time gear cover. This will release the spring which holds the commutator case in place and this part can be readily removed. Unscrew lock nut; withdraw steel brush cap and remove the retaining pin. The brush can then be removed from the cam shaft.
Pull Rod Connection Case

Contact Point Brush
Answer No. 59
Answer No. 60
Answer No. 61
Answer No. 63