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Carburetors for old Dodge Trucks : DODGE MODEL DV 1935


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DODGE MODEL DV 1935

FORM 61498—CANADIAN
DODGE C6DI
February, 1935
Rearinted Jane. 1942
CAR SERIAL NUMBERS
9316226 and higher
MOTOR SERIAL NUMBERS
PJ10235 and higher
DELUXE MODELS
CAR SERIAL NUMBERS
9460021 and higher
MOTOR SERIAL NUMBERS
PJ268I and higher
DOWN-DRAFT CARBURETER—MODEL C6DI—List Price $22.05
A $3.75 Exchange Allowance is deducted from the list price if buyer turns in a C6D I which is replaced by a 439S—List Price $22.05.
CARBURETER SPECIFICATIONS

For Dodge Six Cylinder Engine: 31/8 Inch (79.375 mm) Bore, 4% Inch (111.125 mm) Stroke
Dimensions: Flange size, 11/4 inch (31.75 mm). Lure turn screw out. Do not idle engine below 300 r.p.m. or 6
Throttle bore, 1-7/16 inch (36.51 mm). miles per hour.
Main venturi, 11/4 inch (31.75 mm) I. D. Main Metering Screw: Calibrated to flow 262 to 266 CC per
Float Setting: Top of float 5/64 inch (1.98 mm) below top of minute. (Do not gauge for size. If in doubt, replace with
surface of carbureter body casting. Plus or minus 1/64 inch new part.)
(.397 mm). Vent Tube: Air bleed through plug in diffuser, size, .0315 inch
Vent: (To float chamber) outside. Size, 3/16 inch (4.76 mm) (.80 mm) drill.
drill. Main Vent Tube:
*Gasoline Intake Needle: Triangular, horizontal. No. 44 (2.18 Side Holes:
mm) drill in needle seat. 2—.0354 inch (.90 mm), 21/64 inch (8.33 mm) from end.
Idle Orifice Tube: Jet size, .0276 inch (.70 mm). 2—.0354 inch (.90 mm), I-I/64 inch (25.8 mm) from end.
Idle passage air bleed (in body) size .063 to .065 inch (1.60 2—.0354 inch (.90 mm), 1-33/64 inch (38.5 mm) from end.
to 1.65 mm). Step-up Jet: (Power orifice) No. 62 (.965 mm) drill size.
Economizer in body—size .049-.051 inch (1.25-1.30 mm) Accelerating Pump: Type, delayed action.
diameter. Stroke, summer setting (inner hole, short stroke) 1/4 inch
Idle Ports: Upper port. Keyhole type; length, .132 inch (3.35 (6.35 mm).
mm); width, .030 inch (.76 mm). .063 inch (1.60 mm) Intermediate setting (center hole) 7/16 inch (11.11 mm).
diameter hole at top. Winter setting (outer hole, long stroke) 5/8 inch (15.88 mm).
Top of port located .080 to .084 inch (2.03 to 2.13 mm) Pump intake passage, size .115 to .120 inch (2.93 to 3.05 mm)
above top edge of valve. diameter.
Lower port size, .053 to .057 inch (1.35 to 1.45 mm) diameter. Pump needle seat size, .062 to .065 inch (1.58 to 1.65 mm)
(For idle adjustment screw.) diameter in body.
*Set Idle Adjustment Screw: 1/4 to I turn open. For richer mix- Pump (discharge) jet size, .0315 inch (.80 mm) drill.
*FOR READINGS BELOW, VIEW CARBURETER WITH FLANGE DOWN AND FLOAT CHAMBER AT RIGHT
Throttle Lever: Adjusting—on left side, length 11/4 inch (31.75 Throttle and Choke Valves: Interconnected to open throttle
mm). When open, points up. valve to fast idle position when choke is in use. Choker: Butterfly type, with compensating (poppet) air valve.
Choker lever (semi-automatic) in front.
so_
CARBURETER ADJUSTMENTS
VALVE CLEARANCE
Set Valves Intake .006" Exhaust .008"
Spark Set
Plug Gap Breaker Points
.025" .020'see,
Use Timing Light or Motor Gauge
Breaker Points to Open
4° or .007" After Top Dead Center
(Cast Iron Head—6.7 to I Compression)
Idle Adjustment Screw Setting
I/4 to I 5/64 Inch Turn Open
Use Gauge
DODGE
MODEL "DV"
1935
Tube Clamp: In front with bracket extending to left side.
Motor Tune-Up--Be Accurate! Always Use Feeler Gauges!
CAUTION: Change worn or leaky flange gaskets. Tighten manifold bolts and test compression before adjusting carburetor.
If carbureter loads up after considerable service, check float level. Wear on lip of float lever will raise float level. Before adjusting float, be sure float lever pin plug is firmly seated. Reset float level by bending lip of float lever away from needle to raise level, or bend lip toward needle to lower float level. Bend vertical lip of float only.
If motor stalls while idling, set throttle lever adjusting screw so motor runs approximately 300 r.p.m. Then set idle adjustment screw as instructed above. If these adjustments do not correct the trouble, remove idle orifice tube and plug assembly and clean with compressed air.
If acceleration is not satisfactory remove pump jet and clean with compressed air. Also examine pump link setting. Pump link has three holes giving short, medium and long strokes. If link is set to short stroke, reset to give longer stroke to pump piston. In hot weather, high altitudes, or
Caution: Do not attempt to gauge metering jets with drills.
Copyright 1935
when high test gasoline is used, connect pump link in inner hole, giving shorter stroke.
Maximum economy is secured only when breaker points, spark plugs, valves and motor timing are set to manufacturer's specifications. After motor is properly tuned, the following should also be done to insure satisfactory performance and economy:
(a) Float level must be set as above.
(b) Ball check in step-up valve assembly must seat and move freely. When reassembling, valve housing must be screwed in tight against seat.
(c) Step-up push rod must move freely in upper and lower guides.
(d) Step-up piston in upper casting should not bind and must be free of dirt.
(e) Main metering screw can be replaced with leaner than standard metering screws, for altitude or high test fuel. These jets have been flow-tested, to insure correct fuel flow.