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Currently viewing: 1935 Chevrolet Repair Manual » Rear Axle » Assembly Continued

so the threads of the nuts fit into the threads of the differential carrier. Install the bearing caps, making sure that the marks on the caps line up with the marks on the carrier. It is good practice to start the cap screws and then drop the cap onto the nut, using the cap screws as a pilot.
Tighten the cap screws until the lockwashers are flat. Back off the right hand adjusting nut

Adjusting Ring Gear and Pinion Backlash

and tighten the left hand adjusting nut until all lash is removed and the nut is in locking position, then back off left hand nut two notches. Fig. 173.
Tighten the right hand adjusting nut snug and 1 % to 2 notches more to a locking position. Check for back lash. This should be from .008" to .010". I f it is more than this, loosen the right hand nut one notch and tighten the left hand nut one notch. If it is less than this, loosen the left hand nut one notch and tighten the right hand nut one notch.
Fig. 174— Checking Ring Gear and Pinion Backlash

Tighten down on the cap screws and re-check the ring gear and pinion back lash. Fig. 174. Assemble the adjusting nut locks.
Examine the bronze tip of the ring gear thrust pad and, if worn, install a new one. This pad should be assembled to the axle without the special lock-
80washer under the head of the bolt, in order to properly check the clearance between this pad and the back face of the ring gear. This clearance is checked as follows:
With the thrust pad assembled to the axle, without the lockwasher under the head of the bolt, and the thrust pad touching the back face of the ring gear, check between the boss on the carrier and the underside of the bolt as shown in Fig. 175 with a feeler gauge. Using a pair of micrometers, check the thickness of the lockwasher. Subtract the feeler gauge thickness from the thickness of the lockwasher and this is the clearance you will have when the lockwasher is installed back of the head of the bolt. This clearance should be .005" to .025" between the bronze thrust pad and the back face of the ring gear. If this clearance is more than this, replacement of this part is the only remedy.
Fig. 175— Checking Thrust Pad Clearance
Install the third member to the axle housing with a new gasket between the carrier and the housing. Assemble the brake cross shafts and the axle housing cover. Assemble the axle shafts and wheel hubs as previously described. Fill the rear axle with lubricant.
Assemble the universal joint ball on the end of the rear axle propeller shaft housing and assemble the rear yoke to the end of the propeller shaft. Bring the rear yoke and propeller shaft and housing up and assemble the trunnion bearings to the universal joint spider and rear yoke. Assemble the trunnion bearing retaining lock rings to the bearings. Bolt the front propeller shaft housing to the cross member and assemble the universal joint ball collar to the front propeller shaft housing. Fill this joint with transmission or chassis lubricant through the alemite fittings on the side. Replace the rear wheels.

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